滾珠絲桿斷裂分析報告
關于這個問題,深圳市漢工針對滾珠絲桿斷裂的原因給予解答:
首先要弄清這個斷裂問題,要了解很多細節(jié)問題:
1. 要對材質進行分析,
2. 金相組織分析,
3.表面硬度、芯部硬度檢查,
4. 斷口色澤、形貌特征分析。
分析結果報告如下:
1.金相分析
(1)滲碳淬火硬化層組織:碳化物(Cm)3級,馬氏體/殘奧(M/Ar)3級;
(2)心部組織:心部組織為板條馬氏體+鐵素體,芯部鐵素體(F)4級;
(3)芯部硬度:32~32.5HRC(在半圓橫切面上共檢測5個點);
(4)有效硬化層深度(CHD):0.95~1.03mm。
2.材質分析
(1)光譜分析(%):0.221C,0.258Si,0.842Mn,0.027P,0.008S,1.107Cr,0.019Ni,0.004Mo,0.028Cu,0.039Al,0.062Ti,0.006V,0.008Co,<0.0001B,0.0006Ca,0.0002Mg,0.009As,
0.003Pb,0.003Ce,<0.001La,0.004Bi;
(2)化學分析(%):0.23C,0.26Si,0.92Mn,<0.035P,<0.035S,1.05Cr,0.078Ti。
3.斷口分析
從斷裂件斷口(經酒精清洗后)的宏觀形貌上看,其斷口呈暗灰色,看不出任何晶界和晶面的痕跡。斷裂前產生了明顯的塑性滑移變形,這是一種比較典型的韌性斷口,亦有人稱其為纖維狀斷口,斷裂過程中吸收了較多的能量,一般是在高于材料屈服應力條件下的高能斷裂。